Case Study
PCD Reamer for Compressor Housing
Note: This is a representative engineering case template. Replace the numbers with verified customer data before publishing as a real case.
Customer Challenge
Improve bore stability, surface finish and tool life while reducing cost per hole.
Workpiece
Compressor housing sealing bore
Material
Aluminum alloy
Existing Tool
Carbide finishing reamer
Hole Specification
Sealing bore, fine finish target
Machine
CNC machining center
Coolant
External coolant
Cutting Parameters
Vc 380 m/min, f 0.12 mm/rev
XRZ PCD Reamer
XRZ PCD guide reamer
Tool Life
Before 2,500 holes; target after 15,000 holes
Cycle Time
Reduced offset adjustment
Surface Finish
Ra target 0.15-0.35 um
Cost Per Hole
Target reduction 30-45%
Final Result
Representative template, replace with verified shop-floor data.